5.5 Mtrs
7.5 Mtrs
5.5 Mtrs
Machine Structure is made with Heat Treated Steel and Welded by MIG. Ensuring the required stiffness for avoiding vibration at the time of cutting the stone. It has two vertical columns and are connected to steel fabricated beam. The machine trolley is made of strong steel structure which is welded by MIG. For movement of trolley forward and backward a 4.5 meter long steel track is given.
Diamond wire is fixed on the 4 wheels of which 2 wheels are 800 mm and the other 2 wheels are 1200 mm in diameter. This arrangement is mounted on a column that slides up and down. A set of 4 guide wheels rotate 360 degrees, which is synchronized and rotate as per the angle of cut required. Along with this the trolley moves backward and forward, thus forming a four-axial linkage. Different types of marble, stone and granite can be cut in this mono Wire Profiling Machine. To name a few shapes which can be cut are Round, half round, square, angular, column etc.
The wire is rotated by a Driving Fly Wheel with a Diameter of 1200 mm with A/C drive controlled a synchronous motor which optimizes the wire linear speed according to the hardness of the Stone. A driven pulley with the same diameter in constantly kept under tension by a pneumatic cylinder thus giving the wire the ideal tension. The mechanism is completed by two independent driven pulleys with a diameter of 800 mm.
Mono Wire Profiling Machine is a fully automatic profiling machine for all kinds of stones. One machine different stones. It is operated by computer numerical control. This machine is used to cut profile of columns, roman columns, round, half round and various types of complicated shapes. 3 axis are used in this machine, supplemented by super high precision servo motor drive. The drive is operated by CNC controller. The machine runs automatically by programming codes. The speed of the diamond wire is controlled by PLC and AC drive. This machine has become very attractive for the temple construction, architecture, garden furniture manufacturing companies.
Machine Structure is made with Heat Treated Steel and Welded by MIG. Ensuring the required stiffness for avoiding vibration at the time of cutting the stone. It has two vertical columns and are connected to steel fabricated beam. The machine trolley is made of strong steel structure which is welded by MIG. For movement of trolley forward and backward a 4.5 meter long steel track is given.
Diamond wire is fixed on the 4 wheels of which 2 wheels are 800 mm and the other 2 wheels are 1200 mm in diameter. This arrangement is mounted on a column that slides up and down. A set of 4 guide wheels rotate 360 degrees, which is synchronized and rotate as per the angle of cut required. Along with this the trolley moves backward and forward, thus forming a four-axial linkage. Different types of marble, stone and granite can be cut in this mono Wire Profiling Machine. To name a few shapes which can be cut are Round, half round, square, angular, column etc.
Manually operated lubrication system provides lubrication to critical
points.
In order to ensure a high corrosion strength, both the structure and the
components are painted with waterproof ISI make Paint.
All pulleys are fixed with special, interchangeable, wear resistant PU
profiles.
Limit switch connected to the stretching cylinder detects any possible breakage of the wire and stops the machine instantly. Also, a wire protection cover is provided to prevent accident in case of wire breakage.
When cutting, wire lowering speed is automatically managed by A/C Drive control system. Lifting and lowering limits is controlled by means of limit switches.
Model | MW4WPR-6X7 |
Type | 4 Wheel Type |
Max Block Length | 2 Mtrs (7') |
Max Block Height | 1.8 Mtrs (6') |
Max Block Width | 2 Mtrs (7') |
Max Wire Speed | 40 Mtrs / Second (Variable Speed by AC Drive) |
Diamond Wire Length | 15.5 Mtrs |
Speed of Wire Lifting and Lowering | 305 mm/Hr & 1500 mm/Hr (Fast Up & Down) |
Water Required | 40 Ltrs/Minute |
Water Pressure Required | 2 Bar |
Wire Tension | 6 Bar |
Main Motor Power | 15 HP (A.C. Drive) |
Up and Down Motor | Servo Motor 2HP (A.C Drive) 2 Motor |
Guide Wheel Motor | Stepper Motor 0.5HP(A.C Drive) 2 Motor |
Trolley Motor Linear | Servo Motor 2HP (A.C Drive) |
Trolley Motor Revolving | Servo Motor 2HP (A.C Drive) |
Compressor | 1HP Motor |
Total Installed Power Without Pump | 25 HP |